Stenter Machine

Your Professional Stenter Machine Supplier
 
 

Our goal is to become your true partner in the field of stenter machine in China. Yoantion Industrial INC., Ltd. is a listed company specializing in the production of stenter and dyeing machines. Yoantion is leveraging a professional technical team and advanced manufacturing equipment to create Yoantion quality and brand. We achieving remarkable progress in technology R&D, manufacturing, and market development. Our company is committed to applying advanced manufacturing technology and strict quality control standards to every product. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
 

Why Choose Us

Product application

Our company's main products include stenter setting machine, dyeing machine, stenter setting machine heat recovery device, etc. These main products are mainly used in textile industries such as woven chemical fiber fabrics, knitted polyester, cotton, blended fabrics, silk, etc.

Product market

Our company's products are very popular in the market. Not only have we established many subsidiaries, but we also have a good market in the German market.

Our service

The company has a professional sales team to provide you with high-quality pre-sales consulting services. During the order production process, customers can communicate with us at any time to understand the production progress. At the same time, we provide high-quality after-sales service to meet the different needs of customers.

 

Advantages of Stenter Machine
fabric outlet combination

 

Achieve uniform stretching of fabrics

 

These machines carefully control the tension applied to the fabric, ensuring that it is evenly distributed across the entire width. This results in fabrics with consistent dimensions and eliminates any distortions or unevenness that May occur during the manufacturing process. By maintaining uniformity, stenter machines contribute to the production of high-quality textiles.

 

Facilitate the drying process

 

These machines utilize hot air to remove moisture from the fabric, allowing it to dry quickly and efficiently. By reducing drying time, stenter machines not only increase production speed but also help conserve energy. This is particularly significant in sustainable textile manufacturing, where minimizing energy consumption is a key objective.

 

Play a vital role in the finishing process

 

They enable the application of various finishes, such as anti-static, flame retardant, or water repellent treatments, to enhance the functionality and durability of the fabric. The precise control offered by stenter machines ensures that finishes are evenly applied, resulting in consistent and high-quality outcomes.

 

Technical Parameters of Stenter Machine

 

Serial no

72276-0463

Year of manufacture

1995

Speed range

15-30 m/min

Temperature range

50-250oC

Used utilities

Electricity, Gas, Compress air, Steam

Production capacities

8 ton /day

No. of chamber

3

Maximum fabris width

102”

Minimum fabric witdth

30”

Steam pressure

2 bar

Air pressure

10 bar

Applied for

Open tube fabric

No. of ratamatic burner

6

Extra Attachment

Mahlo weft straightener

M/C parts

Burner, Nozzle, Exhaust air fan, Over feed roller, Suction fan, Chain arrangement

 

Types of Stenter Machine
 

Hot air stenter

This is the most commonly used stenter machine in the textile industry. It uses hot air to dry the fabric and maintain the correct temperature by using burners and heat exchangers.

Pin and clip stenter

This machine uses pins and clips to stretch the fabric. The pins and clips rotate the fabric, preventing any creases or unevenness in the fabric.

Loop steamer stenter

This machine is used for wet processing of yarn, fabrics, and garments. It uses steam to heat the fabric, and then it passes through rolls to dry the fabric.

Horizontal chain stenter

This machine uses a horizontal chain to pull the fabric through the oven. The chain holds the fabric in place, and evenly spreads the tension, which results in a more uniform fabric.

Vertical chain stenter

Similar to horizontal chain stenter this machine uses a vertical chain to pull the fabric through the oven. It is preferred for longer fabrics as it reduces the risk of fabric wrinkles.

Cylinder stenter

This machine uses a large cylindrical drum to stretch the fabric. The drum rotates, holding and stretching the fabric, maintaining tension, and drying it.

 

Applications of Stenter Machine

Drying

Drying is the foremost application of stenter machines. After the dyeing process, the fabric needs to be dried. The stenter machine is used for drying the fabric to remove excess moisture from it. The heat and pressure applied during the process help in the proper drying of the fabric.

Setting

The stenter machine is also used for setting the fabric. It is a process of stabilizing the fabric by applying heat and tension. The process ensures that the fabric maintains its dimensions, shape, and stability.

 

Heat setting

Heat setting is another application of the stenter machine. It is a process of heat treatment that improves the thermal properties of the fabric. The process involves exposing the fabric to high temperatures for a specific amount of time.

Coating and lamination

The stenter machine is also used for coating and lamination of fabrics. Coating is the process of applying a thin layer of material on the fabric for improved properties, such as water resistance, UV protection, stiffness, and durability.

 

 

Precautions for Stenter Machine

The correct cloth threading route is to thread the guide cloth of the cloth feeding part (from the cloth feeding frame to the operation table), and thread the guide belt of the cloth outlet part along the correct cloth threading route (from the cloth outlet overfeed roller to the cloth outlet frame).

 

Press the red stop button on the operation panel, the chain will stop running, and the start indicator light will flash. Guide the guide cloth to the tenter chain and press the push button of the overfeed wheel for about 10 seconds, until the indicator light of the push button is on.

Y2088 Energy Saving Environmental-friendly Stenter Machine

 

Production Process of Stenter Machine

 

The stenter machine is a device used in the textile industry for drying, stretching and fixing fabrics. The process of stenter machine involves the fabric being drawn over a series of pins and then subjected to heat and air pressure to achieve the desired effect.

 

The machine consists of a conveyor belt that moves the fabric through a chamber where it is subjected to heat and the necessary tension for stretching. The stretching process helps to eliminate any wrinkles from the fabric and ensure that it retains its shape after drying.

 

Once the fabric has been stretched, it is treated with a special finishing agent, which is sprayed onto the fabric. This agent helps to improve the durability of the fabric, enhance its appearance, and add any other desired qualities such as flame resistance or water repellency.

 

The fabric is then passed through a series of heating chambers where it is dried and cured. The temperature in these chambers is carefully monitored to ensure that the fabric does not become overheated or damaged.

 

The fabric is cooled down and passed through a series of rollers that smooth out any wrinkles that May have formed during the drying process. The finished fabric is then rolled up on a large spool and can be used for a variety of applications.

 

Component of a Stenter Machine

Control system

The control system is used to monitor and control the operation of the stenter setting machine. It can detect parameters such as tension, temperature and speed of textiles through sensors, and adjust according to the set parameters.

Conveying system

The conveying system is used to convey the textile from one end to the other for stretching and setting. It usually includes conveyor belts, rollers and tension control devices, etc.

 

Stenter system

This is the core part of the stenter setting machine, which is used to stretch textiles. It usually includes one or more rollers, and the stretching effect is achieved by adjusting the speed difference of the rollers.

Heating system

The stenter setting machine is usually equipped with a heating system to heat the textile to achieve the setting effect. The heating system can be used in different ways, such as hot air, hot rollers or hot plates, etc.

 

Packaging and Shipping of Stenter Machine

 

Packing

Wooden box

Shipping

Shipping, air flight, international express etc.

Selling Units

Single item

 

FAQ

 

Q: What does a stenter machine do?

A: The purpose of the Stenter machine is to bringing the length and width to pre determine dimensions and also for heat setting and it is used for applying finishing chemicals and also shade variation is adjusted.

Q: What is the difference between stenter and compactor?

A: Both of them have a different usage in the process of finishing the fabrics. Stenter is useful for drying, preheat setting and for applying different chemical finishes. The compactor is entirely different from Stenter which is useful to final finish like to control residual shrinkage and to remove the creases.

Q: What is the dwell time in a stenter machine?

A: The dwell time of fabric in stenter is inversely proportional to fabric speed when the length of each chamber and total no. of chambers in stenter are constant. Any increase in production speed decreases the dwell time in turns; so, greater amount of fabric can be finished via stenter at the same interval.

Q: What is the power consumption of stenter machine?

A: Typically one stenter consumes between 40 to 55 kWh per hour electricity and 50 to 60 kg per hour RPC. The implementation of Exhaust humidity measurement and control has a potential to save 5 to 30% energy.

Q: What is overfeed in a stenter machine?

A: Feeding speed greater than the speed of the stenter or setting machine is called positive overfeeding (or overfeeding, shrinking code). Positive overfeeding causes warp to shrink, weft density to rise, gram weight to increase and warp shrinkage to decrease.

Q: What are the fabric parameters controlled in a stenter machine?

A: Stenter machine controlled the fabric width, GSM, spirality shrinkage, curing and moisture content of the fabric. Stenter machine plays very important role in dyeing unit, so it is required to control the efficiency losses.

Q: What is the process sequence of stenter machine?

A: The main mechanism of the stentering machine, under feed roller to feed the fabric, over feed roller to increase and decrease GSM, spending roller to remove the crease mark, mahalo to adjust the bowing angle, fabric wheel to stretch the fabric and contact with chain.

Q: What is the length and width of stenter machine?

A: Working width range 1200 mm - 4200 mm. Entire body frame from MS with SS cladding inside the wall. Rubber coated roll, assembled vertically ø 305 mm up to 2400 mm & ø 355 mm up to 4200 mm working width. Liquor circulation with auto level controlling.

As one of the most professional stenter machine manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy cheap stenter machine for sale here and get quotation from our factory. Contact us for custom service.